The Value Stream
The backbone and context layer — your operation in an interactive model. Flows, buffers, and constraints are visible at every level, so you can see how your process actually works.
Manufacturing-Native AI
Your data is scattered. Your visibility is partial. And improvement is a
grind.
Threaded is the connective layer that unlocks visibility and
improvement — and AI that works to help you scale.
Your factory isn't a flat diagram — it's a complex system of flows, constraints, and dependencies. Threaded models it that way. Navigate from factory down to individual operations in an interactive, versioned graph that reflects how your operation actually runs. It's a value stream map for modern manufacturing.
Whatever you're running today — ERP, MES, spreadsheets — keep it. Threaded maps your operational data onto the value stream so metrics roll up automatically. One model. Full picture. Because you can't improve what you can't see.
With Threaded, AI can navigate factory complexity, tracing issues, identifying constraints, and suggesting improvements. Then it goes further: automating reporting, analytics, and the digital work that doesn't build product — so your team can focus on what does. Because AI has the full context of your operation, what it can do grows with you.
Threaded is built from factory experience leading and ramping production with companies like Caterpillar, Tesla, Rivian, Carbon, Adidas and more — combined with deep expertise in data science, enterprise software, and applied AI.
Model your operation and define objectives for launch, ramp, or efficiency.
ERP, spreadsheets, machines, shift reports — we start with what you've got, and establish your baseline
Highest-impact problems first. We'll deploy or build AI-powered tools to solve them.
Improvements become repeatable — across lines, shifts, and facilities. Threaded stays with you as you continuously improve.
Simple, powerful, AI-powered tools for the factory that your team can use from day one.
The backbone and context layer — your operation in an interactive model. Flows, buffers, and constraints are visible at every level, so you can see how your process actually works.
The source code for production. Simple to create and maintain, with images, video, linking, and AI-assisted review and authoring.
The math behind the process. Cycle times, balancing, and constraints — modeled against your operation to engineer capacity instead of guess at it.
Track changes, collaborate, and approve, all in context, with audit trails built into the workflow, not bolted on. Compliance isn't the task — it's a byproduct.
Pull from any source — ERP, MES, even spreadsheets. AI creates your dashboards and sticks around to help you read them.
Training tied to the process, not a binder on a shelf. Sign off operators, track who trained them and when, and see your competency matrix in real time — so you can onboard faster, build quality in, and keep people engaged.
AI needs the same three things as humans to scale: context, feedback,
and the ability to take action. In Threaded, context comes from the
value stream, feedback comes from the plan vs. the actual, and
purpose-built tools let your team and AI take action — with humans
always in control.
The goal isn't AI for its own sake. It's the same goal it's always been:
eliminate waste and make value flow. Threaded is built from factory experience
and the tools of Industrial Engineering like Lean, TPS, and TOC to help
you do just that. That structure is what makes AI manufacturing-native,
not the other way around.
AI is not the point — it's the how. And it's how every capability scales
together.
Bring your value stream, your pain points, and your questions. We'll show you what connected looks like and how AI can work for you.
Talk to Our Team →